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Testing Facilities
Update : November 2002

1. Safety Helmet Test Group

No.

Test Item

Equipment

Capacity

1

Shock Absorption Test

Shock Absorption Test

Equipment for Helmet

Maximum drop height 250 cm.

Striker weight 5 kg.

2

Penetration Test

Penetration Test Equipment

Maximum drop height 100 cm.

Striker weight 3 kg.

3

Rigidity

Universal Tensile Testing

Machine 5 tons

Speed 0.5-500mm./min.

Maximum load 5000 kg

4

Chin Strap Test

Chin Strap Strength

Test Equipment

Test load

A:45 N.~500 N.B:45 N~1000 N.

5

Winshield Peak

Strength Test

Peak Strength Test Equipment of

Winshield

Load weight 12 kg.

Suspension weight 1 kg.

2. Safety Glass Test Group

No.

Test Item

Equipment

Capacity

1

Visible Light

Transmission Test

Digital Haze Computer

Model HGM-3DP

Haze standard plates:

H201, H205, H208, H210, H222

2

Secondary Image

Separation Test

Light Box

Circular light slit

Type A and Type B

3

Optical Distortion Test

Light Projection Test Apparatus

Visible screen focusing distance 7 to 9 M, Specimen size

(W)1650 mm. x (D) 1100 mm.

x (t) 5.8 mm.

Optical Deviation Test Equipment

Projection box size

(W)300 mm. x (D) 200 mm.

x (H) 150 mm.

Vertical adjustable 1.2 to 1.5 m.

4

Identification of Color Test

Colours Test Apparatus

Size

(W) 500 mm. x (D) 700 mm.

x (H) 150 mm.

5

Abrasion Resistance Test

Rotary Abrasion Test:Taber type

Speed control motor 60~70 rpm.

Test load 250/500/1000 gf.Size

(W)340 mm. x (D) 340 mm.

x (H) 380 mm.

6

High Temperature

Resistance Test

Scalding Tank

Water temperature 100 °C

7.

UV Light Resistance Test

UV Light Tester

Light source:HLG 750W+50W

Temperature 45+5 °C, Size

(W) 800 mm. x (D) 640 mm.

 x (H) 1,180 mm.

8

Humidity

Resistance Test

Humidity Chamber

Temperature 50+2 °C

Relative humidity 95 + 4%

9

Head-Form Drop

Impact Test

Head-Form Drop

Impact Test

Mass 10+0.2 kg.

Height 5,000  mm.

10

Impact Resistance

Test

Drop Impact Tester

Steel Ball 227 + 2 g.

Diameter 38 mm.

11

Penetration Resistance Test

Drop Tester

Maximum drop height 9,500 mm.

3. Safety Belt Test Group

No.

Test Item

Equipment

Capacity

1

Webbing test

 

 

     Tensile Strength

     Width, Elonqation

     Energy Absorbability

Universal Tensile

Testing Machine 5 tons

Maximumum load 500 kg

     Abrasion Resistance  

     Test

Abrasion Resistance Test for webbing

Speed 30 + 1 rpm.

     Heat Resistance Test

Temperature/Humidity Chamber

Temperature 60+ 5 °C

Relative humidity 65 + 5 %

     Waterproof

 

 

2

Buckle Test

 

 

     Durability Test

Buckle Durability Tester

 

     Dissociation Force

Compression Tester

 

3

Length Adjuster

 

 

     Length Adjustment

     Force

 

 

4

Corosion Test

 

 

     Buckle

Salt Spray Tester

Test temperature 35 + 1 °C

Dissolved salt 50 g./1l. of water

     Length Adjuster

     Fitting

5

Heat resistance Test for Plastic  Material

 

 

     Buckle

Temperature

Humidity Chamber

Temperature 80+ 5 °C

Relative humidity 95+ 5%

     Length Adjuster

     Fitting

6

Automatically Locking Retractor Test

 

 

     Position of Automatic

     Lock

Emergency Lock Tester

Acceleration 2.9/6.9/19.6 m./sec2.

     Wind Round Force

Wind Round Force Tester

Retracting Rate 500 mm./min

     Durability

Winder Durability Tester

Wind Round Rate 30 Cycle/min

     Dust Resistance

Dust Resistance Tester

Dust type SAE/ECE

Pressure 550+50 Kpa.

 

     Tensile Strenglh

Tensile Testing Machine

Tension Rate 100 mm/aec.

11.1 KN for two.point type

6.7  KN for threepoint type

7

Tensile Strength of Bolt

Universal Testing Machine

 

8

Static Load Testing

 

 

     Two-point Type

Universal Testing Machine

 

     Three-point Type

 4.  Tyre Test Group

No.

Test Item

Equipment

Capacity

1

Balance Test

Balance Tester

Weighing machine, spring type

1.00 + 0.05 kg

2

Tyre Strength Test

Tyre Strength Tester

Maximum capacity 1,700 kg.

Loading speed 50 + 2.5 m.m./min.

3

Bead Unseating Test

Bead Unseating Testing Machine

Maximum capacity 1,700 kg

Loading speed 50 + 2.5 m.m.

4

Tyre Endurance Test

Endurance Tester for Tyre and Wheel

Loading capacity 150~2,000 kg.f.

Speed range 10-140 km./hr

5

Endurance Test at High Speed

Endurance Tester  for tyre and Wheel

Loading capacity 150 ~ 2,000 kg.f.

Speed range 10-140 km./hr.

5.  Environment Test Group

No.

Test Item

Equipment

Capacity

1

Environmental Testing:

Temperature Resistance

Temperature Oven

Size (W)800 mm. x (D)800 mm.x (H)800 mm.

Maximum temperature 200 °C

2

Environmental Testing:

Temperature and Humidity Resistance

High-Low Temperature and

Humidity Chamber

Size (w)600 mm.x(D)600 mm.x(H)800 mm.

Temperature range –70 °C~+100 °C

Relative humidity 30~98%

3

Environmental Testing:

Light Test, Light and Spray Test, Humidity Test and Cycle Test

Xenon Weather Meter

Size (w)750 mm. x (D)750 mm. x(H)850 mm

Light source:Xenon lamp 7.5 kW.Control range of irradiance 60-180W/m2  at300-400 Nm.

4

Environmental Testing:UV Light Effect on Laminated Glass

UV.Light Stability Tester

Size(W)600 mm.x (D)600 mm.x(H)600 mm.

Light source:Mercury lamp 750 + 50 W.

Arc.voltage 500 + 50V.

5

Environmental Testing:UV

Light Effect on  Laminated Glass

UV.Light Stability tester

Size(w)450mm.x(D)450 mm.x(H)550 mm.

Temperature Room temp.~300 °C

Rack rotation 4.9 rpm.

6

Environmental Testing:

Temperature Test

Humidity Test Cycle Test

and Vibration Test

Big Chamber

Size (w)2,500 mm. x (D)2,500 mm. x

(H)2,000 mm.

Temperature range –40 °C~+180 °C

Humidity 20~95% RH

Vibration max 1,000 kg.f

Max Acceleration 33 G.(No load),

Max. Velocity 75 cm./sec.

Max.Displacement 50 mm.p-p.

Frequency range 2 Hz.-2,000 Hz.

 

 

Small Chamber

Size (W) 1,000 mm. x (D) 800 mm. x (H) 1,000 mm.

Temperature range –40 C~+180 °C

Humidity 20~95%RH

Vibration max 1,000 kg.f

Max. Acceleration 33 G(No load),

Max Velocity 75 cm./sec. Max Displacement

50 mm.p-p Frequency range 2 Hz-2,000 Hz

6. Mechanical Test for Heavy Material Group

No.

Test Item

Equipment

Capacity

1

Tensile Test

Compression test

Bending Test

Universal

Testing Machine

Minimum load 5 tons,

Maximum load 100 tons

2

Impact Test

Pendulum Impact Tester

Charpy’s type capacity 32 kg.-m.

3

Vicker Hardness Test

Vickers Hardness Tester

Test load:1/5/10/20/30 and 50 kg.f

4

Brinell Hardness Test

Brinell Hardness Tester

Test load 500 kg.fand 3,000 kg.f

5

Rock well Hardness Test

Rockwell Hardness Tester

Model 3R:HRA/HRB/HRC

6

Shock Absorber Test

Damping Force Tester

Maximum force 2,400 kg.f.

Piston speed 5 stages

7

Brake and Clutch Lining Test

Friction Testing Machine

Maximum face pressure 125 kg.f.

8

Vibration test

Vibra Measuring Tester

Maximum force output 2,000 kg.f.

Max Accelation 40 G

Max Velocity 1.0 m/sec.

Max Displacement 50 mm.p-p.

Frequency Range 2-700 Hz

9

Gas Tank

Hydrostatic Proof Pressure Test

High Pressure Water Pump

Maximum supplied pressure

10,000 psi

Stretch Test

 

 

10

Leak Tesf for Exhaust

Manifold

Air Leak Tester for Exhaust Pipe

Flow rate: 0 ~ 100 l./min

11

Chemical Composition of

Ferrous Material

Emission Spectrometer

Steel/Cast Iron/Copper/

Stainless Steel/Aluminium/Bronze

12

Sample Preparation

for  Chemical Test in Item 11

Induction Melting

Test piece weight 45 g.

7.  Mechanical Test for Light Material Group

No.

Test Item

Equipment

Capacity

1

Tensile Test

 Compression test Bending Test

Universal Tensile

Testing Machine (Autograph)

Maximum load 5,000 kg.f.

2

Impact Test

Pendulum Impact Tester

Chary’s type capacity 7.5 J.

3

Hardness Test for Rubber

Hardness Tester for Rubber

Hardness range 10 ~ 100 IRHD

4

Thermostatic Test

Themostatic Chamber Autograph

Temperature range-35 C~+250 C

5

Creep Test for V.belt

Creep Testing Machine for V Belt

Stroke 134 mm.

No.of  Stroke 170 turn/min

6

V-Belt Length  Test

V-Belt Length Measurement

Measured 6 types:A,B,C,D,E and M

7

Ozone Aging Test

Ozone Aging Tester

Measurement range O~100ppHm

8

Micro Hardness Test

Micro Hardness Tester

Test load o ~ 200 gf.,

Type Brinell/Vickers/Knoop

8.  Precision Measurement

No.

Test Item

Equipment

Capacity

1

Dimension Check for Small Sample

Profile Projector

Scale range 10x/ 20x/ 50x/ Zoom

2

Dimension Check for Very Small Sample

Toolmakers Microscope

Scale range 30x

3

Microstructurc Check

Metallurgical Microscope

Magnification 50 ~ 200 x

Scale range 5x/10x/20x/40x

4

Roughness Test

Digital Roughness Tester

Roughness type Ra/Rg/Rz

5

Three Dimension Check

CNC Coordinate Measuring

Machinc

Measuring range,

(X) 1,000 mm. (Y) 2,000

(Z) 1,000 mm.

9.  Corosion Test Group

No.

Test Item

Equipment

Capacity

1

Water Spray Test

Water Spraying Chamber

Test temperature 25 °C

Test pressure 0 ~ 25 kg.f./ cm2

2

Corosion Test

Salt Spray Test

Test Temmperature 35 + 1 °C

Test pressure 0 ~ 25 kg.f/ cm 2

3

Coating Thickness Test

Multilayer Coating Thickness Analyzer

Measuring range:Up to approx.100 um

4

Color Intensity

Colorimeter

 

10.  Spring Test Group

No.

Test Item

Equipment

Capacity

1

Leaf Spring Test

Leaf Spring Testing Machine

Max capacity 10 ton.f.

Ram stroke 300 mm.

2

Coil Spring Constant Test

Automobile Spring Testing Machine

Max. capacity 5 ton.f.

Ram stroke 250 mm

3

Tension Compresion

Spring Constant Test

Digital System Coil Spring Testing Machine

Max.load 200 kg.f.

4

Tension Compresion

Spring Constant Test

Digital System Coil Spring

Testing Machine

Max.load 10 kg.f.

11. Car seat Test Group

No.

Test Item

Equipment

Capacity

1

Seat Frame Endurance Test

Seat Frame Testing Equipment

Test load 30/50 kg.f

Stroke 20 to 200 mm.

2

Head Rest Endurance Test

Endurance Tester for Head Rest

Max. speed 24 km/hr

Long. Movement 600 mm.

12. Electrical for Automobile Test Group

No.

Test Item

Equipment

Capacity

1

Battery Test

Battery Tester

 

2

Separator

Porosity Meter

 

3

Spark Plug Air Leak Test

Air Leakage Test Equipment for Spark Plug

 

4

Alternator Endurance test

Alternator tester

 

5

Starter Endurance test

Performance Test Equipment for Starting Motor

 

6

Magnetic Switch Endurance Test

Endurance Tester

for Magnetic Switch

 

7

Moter Wiper

Endurance Test

Speed Tester and Endurance Tester for Motor Wiper

 

8

Ignition coil

Endurance Test

Endurance Test Equipment for Ignition Coil

 

13. Non-Destructive Test Group

No.

Test Item

Equipment

Capacity

1

Ultrasonic Test

Ultrasonic Flaw Detector

Testing range 10 mm. ~ 2,000 mm.

2

Coating Thicknees Test

Coating Thickness Measurement

Measuring : up to approx.  1500 mm.

3

Magnetic Particle

Examination

Magnetic Particles Examination

Minimum distance 50 mm.

Maximum distance 660 mm.

4

Eddy Current Inspection

Eddy Current Inspection

Equipment

Test frequency 16 range from

3 KHz-512 KHz

5

Dye Penetrant Test

Liquid Penetrant Testing

 

6

Radiographic

Examination

Radiographic Examination

X-ray tube current 5 mA

Voltage 110-250 kv

14.  Emission Test Group

No.

Test Item

Equipment

Capacity

1

Exhuast and

Evaporative

Emission Test

For Gasoline Car

Gasoline Engine Vehicles

Laboratory

1.THC, NOx, CO, CO2 (g/km, ppm)

2. Fuel comsumption (km/l)

3.THC from evaporative (g/test)

2

Exhaust Emission Test

And Smoke Test for Liqht Diesel Truck

Light Duty Diesel Engine Vehicles Laboratory

1.  THC, NOx, CO, CO2 (g/km.,ppm.)

2.  Particurate matter

3.  Smoke

4.   Fuel comsumptiom (km./1)

3

Exhaust Emission and Smoke Test  for  Heavy Diesel Engine

Heavy Duty Diesel Engine

Laboratory

1.  Engine performance test (Max

     power 440 kw. Max torque 1850

     Nm.  Maxspeed 8,000 rpm.)

2. Emission test (CO, CO2, HC, NOx)

3. Particurate Matter (g./test)

4. Fuel Consumption (1./test)

4

Exhaust Emission and Evaporative Emission Test for Motorcycle

Motorcycles laboratory

1. THC, NOx, CO, CO2 (g./km.,ppm.)

2.  Fuel comsumption (km./l.)

3.  THC from evaporative (g/test)

4.  White smoke for 2 strokcycle

     Engine



655 soi 1, Bang Poo Industrial Estate, Moo 2, Sukhumvit Road, Km.34, Muang, Samutprakarn 10280.
Tel : +66 (0) 23240710 Fax : +66 (0) 23239598
Testing Department Ext.120